Industrial valves · Фильтр Camozzi: описание типов, характеристики и применение
Camozzi Compressed Air Preparation Filters: Engineering Reference and Parameters
Compressed Air Preparation Technology: Camozzi Filters
Filters and combined "filter-regulator" units are fundamental elements of compressed air preparation systems (FRL). Their key task is to separate and remove solid phase particles (wear products, scale), droplet moisture, and oil aerosols from the working flow. Integrating authentic Camozzi filtering modules into a pneumatic system significantly reduces abrasive wear of executive mechanisms, prevents internal corrosion of pipelines, and ensures operational stability of equipment in accordance with design parameters.
Camozzi, a leading Italian developer in industrial pneumatics, offers a range of high-tech solutions for air preparation. These components are designed for reliable operation in the most complex production environments, ensuring the required air purity class according to ISO 8573-1 standard.
Functional classification of Camozzi filters:
- Moisture separator filters (MX, MC, MD series): Basic level of filtration for removing solid particles up to 5-25 microns and separating condensate. The filtering element made of high-density sintered polyethylene (HDPE) creates a centrifugal effect, separating large particles and moisture droplets, which are then collected in a settling bowl.
- Coalescing filters (H, MX, MC, MD series): Provide fine purification from water-oil aerosols and solid particles down to 0.01 microns. The principle of coalescence involves the merging of microscopic droplets on borosilicate microfiber strands into larger ones, which are then removed by gravity. They allow achieving high air purity classes.
- Activated carbon filters (H, MX, MC, MD series): Designed for final air purification by adsorbing oil vapors and hydrocarbons, eliminating foreign odors. Residual oil content does not exceed 0.003 mg/m³. Indispensable in the food, pharmaceutical, electronics industries, and during painting operations.
| Series | Size | Flow rate, [l/min] | Pressure, Bar |
|---|---|---|---|
| MX | 2 - 3 | 2500 - 5100 | 2 - 16 |
| MC | 1 - 2 | 1550 - 5000 | 2 - 16 |
| MD | 1 | 500 - 2400 | 2 - 16 |
| H | 1 - 2 | 900 - 1200 | 2 - 10 |
As the main material for filtering cartridges in standard Camozzi models, high-density sintered polyethylene (HDPE) is used, which has high mechanical strength and chemical inertness to compressor oils. To optimize technical maintenance, devices can be equipped with differential pressure indicators, signaling element contamination, as well as automatic or semi-automatic condensate drains for autonomous operation.
Key engineering advantages of Camozzi filters:
- High throughput capacity with minimal pressure drop (ΔP), which reduces operational energy consumption of compressor equipment.
- Long service life of filtering elements due to the use of wear-resistant materials and increased filtration area.
- Increased overall energy efficiency of the pneumatic system by reducing pressure losses and ensuring stable air parameters.
- Modular and compact design, simplifying integration into pneumatic cabinets and air preparation units with limited space.
- Reliable operation over a wide range of operating pressures and temperatures, confirmed by strict factory tests.
Areas of industrial application:
- Precision pneumatic systems in robotic complexes and automated assembly lines.
- Pneumatic networks in oil and gas, chemical, and processing industries.
- Air preparation for medical equipment, sterile production, and pharmaceutical laboratories.
- Food industry and beverage production, where air meeting sanitary standards is required.
- Control systems and instrumentation in the energy sector, including boiler houses and generating stations.
EV Group China, as a technological partner and supplier of advanced industrial solutions, supplies the full range of original Camozzi filters. Our engineers provide qualified technical support for selecting components that optimally match the parameters of your pneumatic system, ensuring the reliability and efficiency of production processes.